Preprint / Version 1

Mechanistic understanding of sodium storage from operando stress measurements in hard-carbon thin-films

##article.authors##

  • Akshay Pakhare Brown University 0009-0004-4284-1710
  • Naba K. Karan University of Connecticut
  • Pradeep R. Guduru

Keywords:

Hard carbon, Sodium-ion batteries, operando stress measurement, sodium-storage mechanism, thin film electrodes, mechanics of materials

Abstract

Hard carbon is a promising anode material for sodium-ion batteries, yet the sodium-storage mechanism in hard carbon remains debated. Here, operando substrate-curvature measurements on hard-carbon thin films were used to probe the volume-expansion-induced stress during sodiation and desodiation. The volume-expansion-induced stress rises steeply in the higher-voltage sloping region during initial sodiation, then it increases at a slower rate in the low-voltage plateau region, followed by a second steep slope below approximately 0.025 V at the end of sodiation. These regimes in stress evolution are consistent with intercalation-dominated storage in the sloping region, pore filling or adsorption in the plateau region, and a plating process at low potentials. The stress relaxation profile evolves asymmetrically during desodiation, indicating that sodium removal from hard carbon is not a simple reversal of sodium insertion into it. The irreversibility in sodiation-desodiation profiles of hard carbon is associated with sodium retention and/or (micro)structural rearrangement.

Author Biographies

Naba K. Karan, University of Connecticut

Assistant Research Professor in the Department of Materials Science and Engineering at the University of Connecticut and is affiliated with the Center for Clean Energy Engineering.

Pradeep R. Guduru

Professor of Engineering at Brown University and Co-Director of the Mechanics of Undersea Science and Engineering Center.

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Posted

2026-07-02